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IPC's core capabilities include the provision of specialist maintenance services, such as welding, insulation, mechanical maintenance, fabrication, building upkeep, scaffolding, rigging, and hire. This is coupled with their expertise in project planning, management, safety, and scheduling, ensuring effective and efficient project delivery.

IPC regularly works in industries such as hazardous chemical production, LPG and LNGr defense installations. bulk processing, commercial building upgrades, mining, grain handling, and ship loading facilities.

Scaffolding, Rigging & Rope Access

Detailed Description of IPC’s Scaffolding and Rigging Services

IPC employs a highly skilled and experienced team of scaffolders and riggers, providing a responsive 24-hour service for various scaffolding and rigging needs. They are equipped with a full complement of scaffolding equipment, including over 300 tons of gear and a fleet of five scaffold trucks to support large-scale and complex projects.

Services Offered:

  1. External Scaffolding: Providing scaffolding solutions for the exterior of buildings and structures.
  2. Internal Scaffolding: Installing scaffolding inside buildings or confined spaces for maintenance or construction work.
  3. Scaffolding Materials: Offering a variety of scaffolding materials, including wood, aluminum, and steel, to suit different project requirements.
  4. Confined Space Repair: Specializing in scaffolding setup and repair work within confined spaces, adhering to safety regulations.
  5. Decommissioning and Industrial Cleaning


Team Composition:

Scaffolders and Advanced Scaffolders: Skilled professionals who construct and dismantle scaffolding systems, with advanced scaffolders handling more complex structures and safety protocols.

Advanced Riggers: Experts in rigging, responsible for the safe movement and assembly of scaffolding components.

Confined Space Trained Scaffolders: Specialists trained to work safely in confined spaces, ensuring compliance with safety standards.

Breathing Apparatus Scaffolders: Scaffolders equipped and trained to use breathing apparatus for safe operation in hazardous environments.

Trades Assistants: Support staff who assist scaffolders and riggers in their tasks, enhancing overall efficiency and safety.


Building Maintenance

Detailed Overview of IPC’s Building Services

IPC provides an extensive range of services for industrial, commercial, and retail buildings, ensuring comprehensive solutions for construction, maintenance, and renovation. Their expertise covers various aspects of building services, tailored to meet the specific needs of different sectors.

Services Offered:

Non-Process Infrastructure Construction and Maintenance:

  1. Construction: Building non-process infrastructure such as support facilities, storage units, and auxiliary buildings.
  2. Maintenance: Regular upkeep and repair services to maintain the functionality and safety of these infrastructures.

Building Construction, Repairs, Renovation, and Relocation:

  1. Construction: Erecting new buildings from the ground up, including planning, design, and execution.
  2. Repairs: Fixing structural issues, damage, and wear in existing buildings.
  3. Renovation: Updating and modernizing existing structures to improve aesthetics, functionality, or compliance with current standards.
  4. Relocation: Moving entire buildings or specific parts to new locations, ensuring minimal disruption to operations.

Construction, Fit-Out, and Refurbishment:

  1. Offices:Constructing and fitting out modern office spaces, including furniture installation, electrical systems, and interior finishes.
  2. Accommodation: Building and refurbishing residential accommodations for staff or tenants, ensuring comfortable and functional living spaces.
  3. Crib Rooms: Setting up and renovating break rooms or dining areas for workers.
  4. Laboratories: Constructing and fitting out specialized laboratory spaces with the necessary equipment, utilities, and safety features.

Specific Skills and Capabilities:

  1. General and Specialist Cabinetry: Crafting and installing cabinets, both standard and customized, to meet specific design and functional requirements.
  2. Plumbing: Comprehensive plumbing services including installation, maintenance, and repairs of water systems, fixtures, and drainage.
  3. Painting: Interior and exterior painting services to enhance aesthetics and protect surfaces.
  4. Floor Resurfacing: Resurfacing floors to restore their appearance and durability, including polishing, refinishing, and repairing damaged areas.
  5. Insulation and Recladding: Adding or upgrading insulation for energy efficiency and recladding buildings to improve their exterior appearance and structural integrity.
  6. Asbestos Removal: Safe and certified removal of asbestos materials from buildings, complying with health and safety regulations to prevent contamination.

IPC’s integrated approach ensures that their building services cover every aspect of construction and maintenance, providing clients with reliable, high-quality solutions for their infrastructure needs.


Fabrication & Modification


IPC provides an extensive range of fabrication services through their fully equipped workshop, handling various materials and using advanced machinery for diverse industrial needs.

Materials Worked With:

  1. Stainless Steel:Durable and corrosion-resistant, suitable for high-quality fabrication.
  2. Carbon Steel: Known for its strength and used in structural and high-wear applications.
  3. Galvanized Steel: Coated for rust protection, ideal for outdoor and exposed structures.
  4. Aluminum: Lightweight and versatile, perfect for custom and intricate fabrications.
  5. Polyethylene:Flexible and chemical-resistant, used for specific industrial applications.

Workshop Capabilities:

  1. Punch Machines:For precise hole punching in metal sheets and plates.
  2. Cropping Machines: For cutting and shaping metal pieces efficiently.
  3. Pipe Bending and Threading Machines:Used for creating bends and threads in pipes of various diameters.
  4. Band Saws: Resurfacing floors to restore their appearance and durability, including polishing, refinishing, and repairing damaged areas.
  5. Radial Arm Drills: For drilling large and precise holes in heavy materials.
  6. 5-Tonne Crane: Facilitates the handling and movement of heavy materials within the workshop.
  7. MIG, TIG, and Arc Welding Machines: Providing various welding techniques for different metals and applications.
  8. Flat Bar and RHS Rolls For rolling and shaping flat bars and rectangular hollow sections.

IPC’s fabrication workshop is designed to meet a wide range of customization and modification needs, delivering high-quality, precise fabrications using cutting-edge tools and techniques.


Insulation, Cladding & Sheet Metal Work


IPC specializes in the maintenance, repair, and servicing of piping insulation and cladding applications, using highly flexible elastomeric materials to manage thermal movement and control temperatures in piping and vessels.

Services Offered:

  1. Insulation for Various Applications
  2. Hot & Process Pipework: Insulating pipes that carry hot fluids or gases to maintain temperature and efficiency.
  3. Duct-work Insulation: Applying insulation to duct systems to improve energy efficiency and reduce heat loss.
  4. Boiler and Flue Insulation: Insulating boilers and flues to enhance performance and safety.
  5. Tanks & Vessels: Insulating storage tanks and vessels for temperature control.
  6. Chilled Water and Refrigeration Pipework: Insulating pipes carrying chilled water or refrigerants to prevent condensation and energy loss
  7. Thermal & Acoustic Insulation: Providing solutions for both thermal regulation and noise reduction.
  8. Custom Sheet Metal Fabrication/Cladding: Up to 1.5mm thickness, addressing various materials and applications:
  9. Aluminum with Corrosion and Moisture Barriers: Protective cladding for corrosion and moisture resistance.
  10. Stainless Steel with Corrosion and Moisture Barriers: Durable cladding for high-performance applications.
  11. Galvanized Steel: Coated steel for enhanced rust protection.
  12. Colorbond Steel: Pre-painted steel for aesthetic and durable cladding.
  13. Associated Product Range:
  14. Flexible Elastomeric Foams: For flexible insulation needs.
  15. Rigid Foam, Polystyrene: For solid, robust insulation applications.
  16. Glass Wool, Rock Wool, Fiberglass Batts, and Blankets: Traditional insulation materials for various applications.
  17. Cold Insulation: Using polyurethane and foam glass for applications requiring cold temperature control.
  18. Benefits of IPC’s Services:
  19. Energy Conservation:Minimizing heat loss or gain to enhance process energy preservation.
  20. Surface Temperature Control: Managing equipment and piping temperatures to safer levels, reducing the risk of employee injuries and improving workplace safety.
  21. Damage and Fire Prevention: Protecting equipment and preventing fires by combining high-quality insulation materials like fiberglass and rock wool.
  22. Corrosion Control: Reducing energy consumption and improving process performance by controlling corrosion on cold piping and ducts

IPC’s insulation and cladding services are designed to optimize energy efficiency, safety, and equipment longevity through advanced materials and techniques tailored to industrial needs.


Specialised Welding


IPC offers comprehensive welding services from their fully equipped workshop in Henderson, complemented by mobile facilities for on-site requirements. They cater to a wide range of specialized welding needs, utilizing advanced techniques and materials.

Welding Capabilities:

  1. High-Pressure Piping:Welding pipes designed to withstand high-pressure conditions, ensuring integrity and safety in demanding environments.
  2. Stainless Steel: Welding for corrosion-resistant stainless steel, suitable for various industrial applications.
  3. High-Pressure Vessels: Expertise in welding vessels that must endure high pressures, critical for industries like chemical processing and energy.
  4. Duplex and Super Duplex: Welding of duplex and super duplex stainless steels, known for their high strength and resistance to corrosion.
  5. Chrome Alloy & Titanium:Welding of advanced alloys such as chrome and titanium, often used in high-performance and specialized applications.
  6. Reactors:Welding for reactors used in industrial processes, ensuring durability and safety.

Skilled Personnel:

  1. Coded Welders:Certified welders proficient in performing complex welds that meet stringent industry codes and standards.
  2. Specialized Boilermakers: Experts in fabricating and welding boilers, tanks, and other heavy-duty vessels.
  3. Ancillary Specialists:Support staff who provide additional expertise and assistance in welding projects.

Workshop Facilities:

  1. Henderson Workshop:Fully equipped with state-of-the-art welding tools and machinery to handle intricate welding tasks.
  2. Mobile Workshop Facilities: On-site welding services to address specific needs directly at the client’s location, providing flexibility and convenience.

IPC’s specialized welding services are designed to meet diverse industry requirements, offering both in-house and mobile solutions to deliver high-quality welds with precision and expertise.


Mechanical Maintenance


IPC provides a comprehensive suite of mechanical maintenance services for industrial, mining, and building sectors, ensuring the reliability and efficiency of operations.

Services Offered:

  1. Large Planned and Unplanned Shutdowns:Managing both scheduled and emergency shutdowns, including maintenance and repair activities, to minimize downtime.
  2. Essential Maintenance and Critical Services:Performing regular and essential maintenance to keep systems running smoothly and prevent critical failures.
  3. Confined Space Repair: Specializing in maintenance and repair work within confined spaces, following strict safety protocols.
  4. Decommissioning and Industrial Cleaning: Safely decommissioning equipment and facilities, coupled with thorough industrial cleaning.
  5. Waste Removal:Efficiently handling and removing waste generated from maintenance, decommissioning, and cleaning activities.

Expert Team:

  1. Mechanical Fitters:Skilled in assembling, maintaining, and repairing machinery and mechanical systems.
  2. Advanced Scaffolders:Providing complex scaffolding solutions to support maintenance activities.
  3. Advanced Riggers: Handling the rigging and movement of heavy machinery and components.
  4. Coded Welders: Performing specialized welding tasks that meet specific code requirements.
  5. Boilermakers: Fabricating and maintaining boilers, tanks, and pressure vessels.
  6. Trades Assistants: Supporting tradespeople in their tasks, ensuring efficient project execution.

IPC’s mechanical maintenance services are tailored to address the unique challenges of industrial and mining environments, supported by a skilled team and advanced techniques to ensure optimal performance and safety.


Blasting & Cleaning


IPC provides advanced blasting and cleaning services, utilizing both traditional methods and innovative ice blasting technology to address a variety of cleaning challenges.

Blasting Services:

  1. Traditional Blasting:Welding pipes designed to withstand high-pressure conditions, ensuring integrity and safety in demanding environments.
  2. Wet Ice Blasting: Uses ice cubes for cleaning, which can outperform dry ice in most applications, providing effective debris removal and surface cleaning.
  3. Dry Ice Blasting (CO₂): Uses dry ice pellets, ideal for moisture-sensitive environments where water cannot be used. It offers a dry, non-abrasive cleaning solution.

Ice Blast Machine:

  1. Dual Capability:The machine supports both wet ice and dry ice blasting, allowing operators to switch between methods as needed without the need for two separate machines.
  2. Versatility:Suitable for a wide range of environments, from industrial settings to areas where moisture is a concern, providing flexibility and efficiency in cleaning tasks.
  3. Award-Winning Technology: Represents the next generation of cleaning equipment, designed for superior performance and adaptability.

Benefits:

  1. Effective Cleaning:Achieves thorough cleaning with wet ice’s superior performance in most applications.
  2. Adaptability: The ability to use dry ice ensures compatibility with moisture-sensitive environments, preventing damage or complications from water exposure.
  3. Operational Efficiency:Eliminates the need for separate equipment, streamlining operations and reducing setup times.

IPC’s blasting and cleaning services leverage cutting-edge ice blasting technology to offer versatile and efficient solutions for various industrial and commercial cleaning needs.


Painting & Protective Coatings


IPC excels in delivering cost-effective and safe solutions for surface preparation and applying protective coatings, specializing in various infrastructure projects.

Capabilities:

  1. Surface Preparation:Ensuring thorough preparation of surfaces for optimal coating adhesion and durability.
  2. Protective Coatings:Application of protective coatings to enhance durability and resistance against corrosion, chemicals, and environmental factors.

Infrastructure :

  1. Tanks:Coating tanks to prevent corrosion and ensure longevity.
  2. Floors & Walls :Applying protective coatings on floors and walls for durability and easy maintenance.

IPC's expertise in painting and protective coatings ensures efficient and reliable solutions for diverse infrastructure needs, promoting longevity and safety.


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